Process Engineer (Data Focus)
Form Energy
Company Overview
Form Energy
Somerville, Massachusetts, United States
2017
Approximately 1,000 employees (source: formenergy.com). Revenue of $85.3 million in FY 2024 (source: martini.ai).
What They Do
Form Energy specializes in grid-scale, long-duration energy storage solutions, primarily utilizing innovative rechargeable iron-air batteries. These batteries are designed to store electricity for up to 100 hours, leveraging a unique process of reversible rusting, which involves oxidizing iron to rust while discharging and reversing the process during charging. This technology is not only cost-effective but also scalable, making it a viable option for utilities transitioning to renewable energy sources (source: wikipedia.org). The company’s products are particularly aimed at addressing the intermittency of renewable energy sources like wind and solar, providing reliable energy storage solutions that can support grid stability year-round (source: news.mit.edu). Form Energy's technology is positioned as a leader in ultra-long-duration storage, with a focus on using abundant and non-toxic materials, which sets it apart from traditional lithium-ion battery systems (source: aceventurefunds.com). The company has established contracts totaling 40 MW/4 GWh, primarily with U.S. utilities such as Xcel Energy and Georgia Power, reflecting its growing influence in the energy storage market (source: wikipedia.org).
Projects & Track Record
Form Energy has made significant strides in the commercialization of its iron-air battery technology, with notable projects including early grid-connected prototypes and ongoing large-scale deployments. The company is currently working on two major systems for Xcel Energy, each with a capacity of 10 MW/100-hour (1 GWh), located in Pueblo, Colorado, and Becker, Minnesota, contracted in January 2023 (source: wikipedia.org). Additionally, Georgia Power has ordered a 15 MW/1,500 MWh system, marking the largest single-project deal for Form Energy, which has pushed its total contracted capacity to 40 MW/4 GWh as of June 2023 (source: news.mit.edu). The company’s Weirton, West Virginia manufacturing plant, which is a $760 million investment, is set to play a crucial role in scaling production and is expected to employ approximately 750 workers (source: wikipedia.org). These projects not only highlight Form Energy's technological advancements but also its commitment to supporting the transition to renewable energy sources across the United States (source: formenergy.com).
Recent Developments
In recent years, Form Energy has made significant announcements that underscore its growth and innovation in the energy storage sector. The company unveiled its Weirton manufacturing site in December 2022, which represents a substantial $760 million investment aimed at enhancing production capabilities (source: wikipedia.org). In January 2023, Form secured contracts with Xcel Energy for two 10 MW/1 GWh systems, further solidifying its market position (source: wikipedia.org). The company also closed a significant order with Georgia Power for a 15 MW/1,500 MWh system in June 2023, which is the largest single-project deal to date, pushing its total contracted capacity to 40 MW/4 GWh (source: news.mit.edu). Additionally, Form Energy achieved UL9540A fire certification and developed a continuous high-efficiency process for converting powdered iron ore to metallic iron in 2024, marking a significant technological milestone (source: wikipedia.org). These developments reflect Form Energy's commitment to advancing energy storage solutions and its strategic focus on expanding its operational footprint in the renewable energy landscape (source: martini.ai).
Working There
Form Energy offers a diverse range of career opportunities across various departments, including engineering, manufacturing operations, software and analytics, and research and development. The company is actively hiring to support the scaling of its Weirton plant and other facilities, with a focus on attracting talent in clean technology and energy storage (source: formenergy.com). The work culture at Form Energy emphasizes core values such as humanity, excellence, and creativity, fostering an environment that encourages innovation and collaboration among its team of scientists, engineers, and industry experts (source: news.mit.edu). The company is particularly focused on creating job opportunities in regions affected by the decline of traditional industries, such as the former steel communities in West Virginia, where it aims to replace lost jobs with new roles in clean energy (source: formenergy.com). While specific employee benefits are not detailed in available sources, Form Energy invites applications for those interested in contributing to breakthrough solutions in energy storage (source: formenergy.com).
Last updated on Feb 23, 2026 | Report an issue
Job Description
We are seeking a Process Engineer (Data focus) to join our world-class Operations Sustaining team. Our Operations Sustaining Team is a cross-disciplinary group of experts in Mechanical, Process, and Manufacturing engineering. Together, we're responsible for sustaining, developing, and improving our cutting-edge manufacturing processes for Form Energy's Iron-Air multi-day battery.
This role sits at the intersection of data engineering and process engineering. You will be responsible for providing data analytics and custom data views in support of manufacturing operations for electrode, cell, and final battery assembly. You will work with data engineering partners within Form's Platform and Factory Software teams, as well as process engineers and supervisors within manufacturing. You will use your strong background in data and process engineering within an industrial environment to integrate, share, and deepen process data systems for our first of a kind manufacturing facility. This is an exciting opportunity to help shape and be part of the growth of a fast-moving company with breakthrough technology and an incredible mission!
This opportunity is based out of Form Factory 1 - Form Energy's 550,000-square-foot, state-of-the-art manufacturing facility located in Weirton, WV, a commutable distance from Pittsburgh. Purpose-built for high-volume, advanced battery production, Form Factory 1 is a hub of fast-moving, collaborative work driving a new era of large-scale American energy manufacturing in the heart of the Rust Belt.
Relocation assistance is available.
What you'll do
- Conduct in-depth analysis of process data to identify patterns, correlations, and trends that impact production line performance.
- Use statistical methods to provide insights that drive improvements in Key Performance Indicators (KPIs) such as output, yield, and quality.
- Develop dashboards, reports, and visualizations that communicate complex data insights in a clear and actionable manner to stakeholders at all levels.
- Utilize data from MES, SCADA and cloud databases to generate reports and provide insights for decision making.
- Collaborate with cross-functional teams to continuously refine and optimize manufacturing processes.
- Utilize data-driven approaches to recommend process changes, equipment upgrades, or operational adjustments that enhance efficiency, reduce downtime, and improve overall production outcomes.
- Work lineside to validate MES/ERP systems, ensuring data integrity from the process to storage in databases, and documenting the full data cycle from collection to utilization.
What you'll bring
- Bachelor's or Master's degree in Engineering, Data Science, Computer Science, or a related field.
- 2+ years of experience in a fast-paced manufacturing or production development environment.
- Proficiency in SQL, Python, R, or other data analysis tools.
- Experience in data analysis, statistical analysis, and process optimization.
- Hands-on experience with production line data collection and analysis.
- Excellent problem-solving skills and attention to detail.
- Strong communication and collaboration skills.
- Experience working with SCADA, MES, and/or Industrial IoT systems is highly desirable but not required.
Humanity is a cornerstone of Form Energy's culture, and we make sure our compensation and benefits reflect that. Form Energy offers competitive salaries, stock options, and a holistic benefits package to ensure all employees have what they need to thrive while working here.
When it comes to you and your family's health, we cover 100% of medical, dental, and vision premiums for full-time employees - and 80% of healthcare premiums for dependents. This starts from day one. We also offer at least 12 weeks of paid leave for new parents (up to 20 weeks for birthing parents), and generous vacation policies to give employees time to recharge when needed.
To build America's energy future, we need everyone at the table. We are proud to be an equal opportunity employer, and encourage candidates from all backgrounds to apply to our open jobs.
If you may require reasonable accommodations to participate in our interview process, please contact [email protected]. Requests for accommodations will be treated with discretion.
Form Energy is committed to maintaining the privacy of our applicants. Please be aware that we will never solicit sensitive personal information such as Social Security numbers or bank account details during the recruiting or hiring process.
Apply now
Job expired?Please let Form Energy know you found this job on Rejobs. This will help us grow and get more people to work on renewable energy!
Apply now
Job expired?Please let Form Energy know you found this job on Rejobs. This will help us grow and get more people to work on renewable energy!
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About the role
April 6, 2026
Full time
Company
- Pittsburgh, Pennsylvania, United States
- Weirton, West Virginia, United States
Intermediate
UTC-05:00