Lead Coating Specialist
Plug Power
Company Overview
Plug Power Inc.
Latham, NY, United States
1997
Approximately 3,200 employees (source: stockanalysis.com). Revenue target of $20 billion by 2030 through hydrogen expansion (source: aviseanalytics.com).
What They Do
Plug Power's core technology focuses on hydrogen fuel cells, particularly proton exchange membrane (PEM) fuel cells, and green hydrogen production through electrolyzers powered by renewable energy sources such as wind, solar, and hydroelectric. This innovative approach allows for the splitting of water into hydrogen and oxygen, resulting in zero-carbon output (source: netzerocompare.com). Their key products include GenDrive, a PEM fuel cell system designed for material handling vehicles like forklifts, which can recharge in minutes compared to hours for traditional batteries, and GenSure, which provides stationary backup and grid support for various sectors including telecom and utilities (source: plugpower.com). Additionally, Plug Power offers ProGen fuel cell stacks and engines, which are scalable for various applications, and GenFuel, which provides onsite hydrogen fueling infrastructure (source: stockanalysis.com). Their target markets include material handling, e-mobility, stationary power, and industrial applications, with a focus on enhancing efficiency and productivity across sectors such as distribution, manufacturing, and logistics (source: plugpower.com). Plug Power is recognized as a leader in the commercialization of hydrogen fuel cells and is the largest liquid hydrogen buyer in North America, positioning itself competitively against other energy solutions like batteries (source: aviseanalytics.com).
Projects & Track Record
Plug Power has successfully deployed over 60,000 fuel cell systems globally, including more than 180 hydrogen fueling stations. Notable projects include the early adoption of GenDrive technology by the USPS forklift fleet in Capitol Heights, Maryland, in 2017, which marked a significant milestone in the company's history (source: aviseanalytics.com). Key completed projects feature installations for major clients such as Walmart, which has utilized Plug Power's systems to handle significant COVID-19 demand, and Amazon, BMW, Carrefour, and The Southern Company. In 2022, Walmart announced an agreement for up to 20 tons of liquid green hydrogen daily, showcasing the growing demand for Plug Power's solutions (source: netzerocompare.com). Ongoing projects include the manufacturing of megawatt-scale systems at the Vista facility in Latham, NY, and the establishment of hydrogen plants since 2020, alongside a $1.6 billion joint venture gigafactory with SK Group in South Korea (source: plugpower.com). Plug Power's partnerships emphasize the development of GenKey turnkey solutions, further solidifying its position in the hydrogen economy (source: aviseanalytics.com).
Recent Developments
In the past two years, Plug Power has achieved significant milestones, including surpassing 1 billion runtime hours for its fuel cells and continuing the rollout of megawatt-scale systems from its Latham Vista facility as of February 2024 (source: plugpower.com). The company also secured a deal with Walmart in 2022 for the supply of 20 tons of daily liquid green hydrogen, highlighting the increasing demand for sustainable energy solutions (source: netzerocompare.com). Additionally, Plug Power has raised a total of $37.12 million historically, with a notable $1.5 billion investment from SK Group in 2021, which has been pivotal for its growth and expansion strategies (source: wikipedia.org). The company has also been involved in the analysis of Bosch's automotive hydrogen strategy, indicating its active role in shaping the future of hydrogen technology (source: cbinsights.com).
Working There
Plug Power offers a diverse range of roles across various departments, including engineering (software, infrastructure, fuel cell design), product management, sales and marketing, operations, and executive leadership. The company employs over 3,200 professionals, primarily concentrated at its headquarters in Latham, NY, which serves as the core hub for its operations (source: stockanalysis.com). The company culture emphasizes innovation and collaboration, with state-of-the-art facilities designed to foster productivity and employee wellness. These facilities include open-plan offices, flexible seating, fitness centers, wellness rooms, and recreational areas, all aimed at creating a supportive work environment (source: salestools.io). Leadership at Plug Power includes CEO Andrew J. Marsh, President Sanjay K. Shrestha, CFO Paul B. Middleton, COO Dean C. Fullerton, and General Counsel Gerard L. Conway Jr., who guide the company through its growth in the hydrogen sector (source: stockanalysis.com).
Last updated on Feb 23, 2026 | Report an issue
Job Description
The Senior Coating Specialist is a subject matter expert responsible for overseeing the development, and refinement of our thin film coating, and roll-to-roll processing operations, ensuring advanced quality standards, and leading continuous improvement initiatives. This role provides technical guidance, supports complex coating applications, and ensures compliance with industry regulations while mentoring technicians. By engaging effectively with cross-functional partners within the business, this individual will drive manufacturing improvement projects and educate stakeholders related to manufacturing best practices. All efforts and initiatives within this role are gated to increase the output capability of the manufacturing facility, reduce manufacturing waste and cost, and yield the highest levels of product quality to further the success and reputation of the Company.
Core Duties and Responsibilities
- Develops and maintains a detailed understanding of Plug Power products and related manufacturing objectives and constraints.
- Support day-to-day coating operations team by providing robust processes and process control parameters for consistent results.
- Provide direct support in troubleshooting of production coating process issues, driving fast root cause and implement corrective actions to resolve issues.
- Evaluate and maintain thin film coating, conveyance, and drying processes; applying knowledge of product design, fabrication, assembly, tooling, and materials; conferring with equipment vendors; soliciting observations from technicians.
- Develops coating and drying processes and establishes workflows by studying product requirements; researching, designing, modifying, and testing manufacturing methods and equipment; conferring with equipment vendors.
- Develop and maintain capacity models, create documentation reflecting current and future state
- Act as a champion and driver for Lean/Six Sigma best practices while applying teachings and methodologies within the course of project work; provides training to others
- Assures product and process quality by designing data collection methods, testing finished product; analyzing process capabilities; establishing standards; confirming manufacturing processes.
- Supports supplier quality initiatives by thoroughly understanding parts/components needs and limitations; drives expectations of performance with suppliers and addresses issues that arise.
- Champions and facilitates the engineering change process and all relevant communication/documentation
- Provides manufacturing decision-making information by calculating production, labor, and material costs; reviewing production schedules; estimating future requirements.
- Prepares product and process reports by collecting, analyzing, and summarizing information and trends.
- Maintains product and company reputation by complying with government regulations.
- Completes design and development projects by training and guiding technicians.
- Maintains professional and technical knowledge by attending educational workshops; reviewing professional publications; establishing personal networks; participating in professional societies.
- Contributes to team efforts by accomplishing related tasks as needed.
- Represent Plug Power in a professional manner at all times and in all interactions.
- Perform all other duties as assigned.
Education and Experience
- Bachelors required preferably in STEM
- Minimum 7 years Coating engineering experience required
- Proven track record of helping to drive manufacturing improvement projects
- Dynamic interpersonal skills and the ability to translate complex methodologies to diverse audiences and stakeholders
- Uncompromising dedication to product quality
- Demonstrated analytical abilities with strong attention to detail
- Computer and software systems skills as applicable including but not limited to: PowerBI, Ignition, MATLAB, Lab View, Word, PowerPoint, Excel, Visio, and Outlook, JMP.
- Ability to manage complex projects and multi-task effectively
- Ability to role model high standards of professionalism
- Excellent follow-through
- Must be driven and self-motivated
- Strong verbal and written communication skills
- Ability to work independently and as part of a team.
- Ability to complete projects with simple to moderate complexity.
Pay Rate:
$92,300.00 - $138,400.00We offer a fantastic total rewards package at Plug, and a brief summary is below:
✓Base salary is determined on a number of factors including but not limited to education, experience, skills, and geography. These factors are considered when making an offer of employment. If you are interested in this position, we'd ask that you apply.
✓The above pay range, may not take into account local geographic pay variations. If there is an applicable geographic differential, a member of the HR team can discuss that with you.
✓Health, Dental & Vision Insurance eligibility starting from the first day of hire
✓401(k) with 5% company match
✓Bonus eligibility
✓Paid time off including vacation, personal and sick time
✓Paid Holidays
✓Wellness Reimbursement Program
✓Potential to apply for Tuition Reimbursement
✓Employee Referral program
✓Employee Assistance Program
Plug Power Inc. is committed to creating a diverse environment and is proud to be an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, gender, gender identity or expression, sexual orientation, national origin, genetics, disability, age, or veteran status.
Apply now
Job expired?Please let Plug Power know you found this job on Rejobs. This will help us grow and get more people to work on renewable energy!
Apply now
Job expired?Please let Plug Power know you found this job on Rejobs. This will help us grow and get more people to work on renewable energy!
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About the role
April 15, 2026
Full time
Company
- Rochester, United States
Minimum 7 years of experience required
UTC-05:00