Thea Energy

Senior Plasma Control Engineer

Join Thea Energy in Kearny, New Jersey as a Senior Plasma Control Engineer. Develop advanced plasma control algorithms using AI/ML for the Eos stellarator. Enjoy comprehensive health benefits, stock options, and 20 days PTO while working on cutting-edge renewable energy technology.
Thea Energy
Thea Energy
Kearny, New Jersey, United States On-site Full time USD 120k–160k yearly UTC-04:00

Thea Energy

Company Overview

Thea Energy, originally known as Princeton Stellarators Inc.

Princeton, New Jersey, United States

2022

Employee count and revenue figures for 2023 or later remain undisclosed publicly, though it operates as a private fusion startup with funding from the U.S. Department of Energy's Milestone-Based Fusion Development Program as one of eight recipients (source: pppl.gov).

What They Do

Thea Energy focuses on advancing fusion energy through innovative stellarator designs, utilizing arrays of planar high-temperature superconducting (HTS) coils to achieve stable magnetic confinement. This approach simplifies the traditional complex 3D modular magnets found in conventional stellarators, allowing for more efficient and effective fusion energy production (source: fusionxinvest.com). Their flagship system, named Eos after the Greek goddess of dawn, is designed to produce neutrons for tritium breeding, which is essential for validating their technology and enabling future commercial applications, such as steady-state fusion power plants (source: heatmap.news). The company's technology leverages modern computing power and HTS materials to optimize designs, providing inherent steady-state stability that mitigates disruptions commonly associated with tokamaks (source: thea.energy). Their target markets primarily include commercial fusion energy developers, with an initial focus on neutron sources for industrial applications, although specific customer segments have not been detailed (source: fusionxinvest.com). A key differentiator for Thea Energy is its rapid in-house manufacturing capabilities, which utilize tools like a CNC machine and a specialized device named "Zeus" for winding HTS tape, allowing for quick iterations and reducing reliance on outsourced labor (source: heatmap.news).

Projects & Track Record

As of now, Thea Energy has not completed any projects, as it is still in the early stages of development focused on prototyping its Eos system. This system is intended to serve as the first demonstrator for neutron and tritium production, but specific completion dates, capacity specifications, or project locations have not been reported (source: fusionxinvest.com). The company is actively engaged in building and testing planar HTS coil prototypes at its facility in Kearny, New Jersey, which is equipped with an open office space, laboratory, and small-scale manufacturing capabilities for magnet arrays (source: heatmap.news). Thea Energy's origins at the Princeton Plasma Physics Laboratory (PPPL) provide it with strong partnerships and a foundation in stellarator research, with co-founder David Gates being a notable physicist and Edison Patent Award winner for his contributions to the field (source: pppl.gov). Currently, the geographic presence of Thea Energy is limited to New Jersey, and there have been no announcements regarding expansion, although the location benefits from proximity to significant fusion research hubs in the Northeast, including PPPL and Columbia University (source: heatmap.news).

Recent Developments

In 2023, prior to its rebranding, Princeton Stellarators Inc. received funding from the U.S. Department of Energy's Milestone-Based Fusion Development Program, which supports advancements in stellarator technology toward commercialization (source: pppl.gov). However, there have been no reported contracts, acquisitions, mergers, or additional funding rounds in the last two years, as the company focuses on proprietary breakthroughs without public milestones or awards beyond Gates' personal Edison Patent (source: thea.energy). Thea Energy's website encourages subscription updates but does not list any recent press releases regarding major announcements, indicating a relatively quiet period in terms of public communications (source: thea.energy).

Working There

Information about working at Thea Energy is limited, but it appears to be suitable for job seekers interested in a small, early-stage fusion startup environment. Roles likely encompass engineering positions focused on magnet design, HTS winding, and CNC manufacturing, as well as physics research and operational roles, inferred from the facility's mix of open desks, lab work, and prototype building (source: heatmap.news). Hiring seems to be concentrated at the New Jersey site, with no remote or other location postings documented (source: fusionxinvest.com). The company culture appears to blend the agility of a tech startup with the practicalities of a laboratory environment, emphasizing local unionized labor for scalability and rapid prototyping, rather than relying on elite academic talent, all within a space that prioritizes manufacturing efficiency (source: heatmap.news). However, no documented benefits, salary data, or employee testimonials are available in public sources.


Last updated on Feb 23, 2026 | Report an issue

Job Description

Thea Energy is seeking a Sr. Plasma Control Engineer to develop and deploy novel plasma control algorithms for the Eos stellarator, with a strong emphasis on AI and ML assisted control, real-time state estimation, and digital twins. This role sits in the Electrical Engineering and Controls Systems (EECS) team and works day to day with plasma physics, diagnostics, and plant control engineers to bridge plasma physics objectives with plasma control and plant control implementation.

If you can develop plasma control algorithms that are robust, constraint-aware, and ready for experimental operation, covering scenario design, supervisory control, and closed-loop regulation of core profiles, edge and divertor regimes, and off-normal response, we would like to hear from you. You will also contribute to subsystem digital twins and data pipelines that enable model development, validation, and deployment.

Key Responsibility Areas

  • Plasma control algorithms and real-time software:
    • Develop, test, and iterate plasma control algorithms for Eos PCS, including multi-rate feedback, supervisory logic, and constraint handling.
    • Build AI/ML assisted control modules, such as learning-augmented MPC, reinforcement learning in simulation, physics-based models augmented with data-driven corrections, and adaptive control and auto-tuning across operating conditions.
    • Develop and deploy real-time state estimation and multi-diagnostic data fusion to produce control-grade plasma state, including robust profile reconstruction and regime indicators suitable for closed-loop operation.
    • Develop anomaly detection and early-warning indicators across plasma and plant signals, with clear thresholds and graded mitigation actions.
    • Partner with plasma physicists to translate physics goals into control objectives, observables, constraints, and validation tests.
  • Digital twins and modeling:
    • Design and maintain digital twin models for plasma control loops and coupled plant subsystems, enabling simulation, optimization, and controller development and validation.
    • Build model validation workflows, including post-shot reconstruction, scenario sweeps, sensitivity studies, and uncertainty-aware comparisons against experimental data.
  • Data and integration:
    • Build and maintain data pipelines for time-series control and diagnostic data, including labeling, archiving, and training and inference workflows.
    • Integrate algorithms into the control stack in collaboration with EECS, ensuring compatibility with real-time constraints and low-latency inference where needed.
    • Maintain high software quality: version control, test coverage, reproducible environments, and operational readiness documentation.

Ideal Experience & Skillsets

Required qualifications:

  • BS or MS in Electrical Engineering, Computer Science, Physics, Applied Mathematics, or related field.
  • 3 or more years of experience developing control algorithms, ML models, or real-time scientific software for complex physical systems.
  • Strong programming skills in Python, MATLAB and C++.
  • Experience with time-series data processing, signal conditioning, system identification, and validation on real data.
  • Practical familiarity with modern ML tooling (PyTorch, TensorFlow, or JAX) and deploying models into production code paths.
  • Working knowledge of modern control methods, such as state estimation, constrained optimization, MPC, and robust control.

Preferred qualifications:

  • Experience with plasma control, stellarators or tokamaks, or adjacent fields such as accelerators and large scientific infrastructure.
  • Prior work on digital twins, real-time simulators, or physics-informed ML for physical systems.
  • Experience integrating with experimental control and data systems (for example EPICS, MDSplus, SCADA, OPC UA).
  • Familiarity with low-latency deployment and inference engines such as ONNX Runtime and TensorRT.
  • Background in any of the following plant subsystems is a plus: power electronics, cryogenics, vacuum and pumping, high-power RF systems, and safety controls.

Tools and platforms:

  • Languages and frameworks: Python, MATLAB, C++, PyTorch or TensorFlow or JAX, Jupyter.
  • Data infrastructure: MDSplus, EPICS, HDF5, InfluxDB, OPC UA, Kafka or ZeroMQ.
  • Dev workflows: Git, Docker, MLflow, CI pipelines.
  • Simulation and modeling: MATLAB Simulink, Modelica, FMI, and custom physics solvers.

Company Benefits

  • Salary range $120,000-$160,000
  • Comprehensive health benefits (e.g. medical/dental/vision)
  • Employee equity stock options
  • 20 days PTO

Requirements

  • Ability to occasionally lift up to 50 lbs.
  • Ability to perform activities such as typing, standing, or sitting for extended periods of time.
  • Willingness to occasionally travel or work required nights/weekends/on-call.
  • Ability to work in a facility that contains industrial hazards including heat, cold, noise, fumes, strong magnets, high voltage, high current, pressure systems, and cryogenics.

It's not necessary to meet all of the skillsets outlined above. Please feel free to send us a note and tell us why you would still be a great fit for this role or Thea Energy.

Diversity and Inclusion

Thea Energy is an equal opportunity employer committed to creating a company of diverse backgrounds. By creating a diverse environment, we will bring new ideas and approaches to solving some of the world's hardest (and most important) problems. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, gender, sexual orientation, gender identity or expression, national origin, family or marital status, age, disability, veteran's status, or other characteristic protected by applicable laws and regulations.

We may use artificial intelligence (AI) tools to support parts of the hiring process, such as reviewing applications, analyzing resumes, or assessing responses and identifying potential inconsistencies or verification signals in application materials based on available information. These tools assist our recruitment team but do not replace human judgment. Final hiring decisions are ultimately made by humans. If you would like more information about how your data is processed, please contact us.

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About the role

June 23, 2026

Full time

Company

June 23, 2026

On-site

USD 120k–160k yearly

Hydropower

Thea Energy

thea.energy

  •  Kearny, New Jersey, United States

3+ years

UTC-04:00